FLAGMAN-30 Concrete Plant
119 785 $
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18 898 $
- BP-2G-750 Twin-shaft concrete mixer
- Skip (bucket) to load the mixture with the bottom-gate
- Concrete plant COMPACT-30 - photo 108
- Shutter - double sided
- Connection set for pneumatic equipment
- Armor shift flake type. Material: cast iron wear 15 mm
- Спицы усиленные (стальное литье) крепление типа "кулак"
- Changeable blades. Material: ЧХ16Н2Т cast iron (chromic high alloy wear-resistant)
- Устройство равномерного распределения воды с присоединительным диаметром 2"
- Electricity to connect the remote control
- Maintenance kit (three armor, blade, needle)
- Purchased parts machinery certificates
- Concrete mixer machinery certificate
7 850 $
- Mounting frame, mobile. Installation without foundation
- Design enhanced, adapted for the discharge of concrete on the height of 4000 mm
- mixer platform with supporting structures
- Ladders for equipment maintenance
- Fence along the perimeter
- Staircase with handrails
- Funnel for unloading concrete with rubber guide
- Skip ways - rails
- Fastening construction for pipes and electric cables
- Coating: shotblasting, double coloration with drying chamber
- Reinforced and protected operator's cab installation place
- Software on your own SCADA system complete with a monoblock: accounting for the consumption of materials and equipment operation, remote access and control over the work in the local network
- Automatic operation by pressing "one" button
- Recipe storage database for concrete production
- Programmable Logic Controller
- Сontrol panel case protection - IP54
- Power cabinet case protection - IP54
- Control, protective and switching equipment "Omron", "Siemens"
- Set of diagrams and instruction manual
- Mounting frame. Installation without foundation
- 2 hoppers 12 cu m each (or 4 hoppers 6 cu m each - optionally)
- Preparation under registers installation for heating inert materials
- Pneumatic valves - 4 pieces
- Pneumatic dampers - 4 pieces
- Filter regulator - 1 piece
- Vibrators MVE 3003 - 4 pieces
- Inert materials belt conveyor (dosage - 0-1500 kg). Belt speed - 1.6 m/sec
- 7.5 kW lined motorized conveyor drum with smooth-start system (when purchased with control panel)
- Drum tension station
- Тензодатчики SBA-2T 2 тонны "CAS" (Ю. Корея) - 4 штуки
- Коробка соединительная "CAS" (Ю. Корея)
- Signal amplifier - weight sensor
- Passport to complex metering and purchased products
7 098 $
- Mounting frame (powder coating). Weight - 150 kg
- Cement dispenser, a dosage - 300 kg (powder coating):
- Two inlet nozzles for screw conveyors (one is covered by a cap)
- Connecting outer sheath with collar clamps
- Overpressure system
- Unloading disc damper ∅200
- Load cells Cas BSA500 - 3 pcs.
- Signal amplifier - weight sensor
- Pneumatic distributors - 3 pcs.
- Vibrator MVE 300/3 - 1 pc.
- Water dispenser for 150 liters (powder coating):
- Load cells Cas BSA500 - 3 pcs.
- Water and chemical agents multipoint injection system
- Water dump pump
- Signal amplifier - weight sensor
- Сhemical additives dispenser, dosage - 20 liters, made of stainless steel:
- Strain gauges Cas BСA100 - 1 pc.
- CAMOZZI d 50 discharging ball pneumatic damper
- Signal amplifier - weight sensor
- Hardware for assembly RBU: metering complex overpass screw silage
- Hardware, accessories
- Wire for screw fixing
- Kit for connecting the database (pnevmotruba, sleeves, bends, RVC 51-70 clamps, duct PVC-5-C-60)
- Limit switch for the database
- Kit vodopodvedeniya (pipe bends, sleeves, T-joints, anchor bolts, brackets)
- Kit RBU pneumatic (air tubing, pnevmotruba, fittings, hardware)
- Set of cables
- Couplings (5 titles)
- compactor
- Acid sealant TempPlus
- Power and control cables, protected by metal hose (in mobile plants they are laid in frame)
- Set of locking sensors and executing mechanisms position sensors (skip, mixer's gate, etc.)
1 890 $
- Operator's cabin. Sheathed by zinc-coated painted profiled sheeting, finishing accessories, moisture protecting impregnation
- Frame protected against corrosion, 60 mm thick heat insulation
- Sound insulation, protection against rain
- One window (PVC, double glazing), insulated door with lock
- Lighting
- Slinging loops
- Weight - 180 kg
35 730 $
- Metal structures of the insulation frame.
- Ограждающие конструкции - панели типа "сэндвич"
- Viewing windows (PVC, single-chamber double-glazed window) - 4 pieces
- Insulated door - 1 piece
- Additional elements
- Autonomous air-water heating system for the interior space of the plant
- Kit for assembling structures (hardware, foam, sealant, etc.)
- Internal wiring is: a cable gasket in a metal perforated tray and a metal hose, introductory dispenser VRU
- Lighting of the first floor and the mixer service area, switches, sockets
- Packaging
- Covers the bunkers inert materials (warmed) - 2 pieces
- lifting mechanism lowering the lid with the security system of the broken rope - 2 pieces
- The drive gear motor. Power 1,5 kW - 2 pieces
- drive rack opening - 2 pieces
- The stationary control panel covers the bunkers
1 516 $
- Universal double row registers heating inert materials hoppers - 2 sets
- coolant type steam (hot air under pressure)
- The thermal load of up to 180 degrees
- Planetary concrete mixer MPC 750
- Mixer drive - 22 kW
- Replaceable wear-resistant armor made of cast iron with a strength of 500HB
- The sector valve with rubber seal is equipped with a hydraulic drive with the possibility of manual opening
- Water treatment system with water spray nozzles
- Inspection hatches are equipped with an access security system
- KPTTS.00.000 set consisting of:
- Полный комплект разводки паропроводов (воздуховодов) от теплового центра до регистров установленных в бункерах инертных. Расстояние от теплового центра до завода не более 1,5 метра. Общая протяженность паропроводов (воздуховодов) не более 7 метров
- A set of valves for operation and maintenance of the plant heating system
- The thermal load of up to 180 degrees
- Supply tank, volume 1.5 m3
- Hot water heating boiler KVA-0.25Gn/LZh
- Circulation pump Calpeda NR4 50/160A/B 230/400/50Hz
- Collapsible lamellar heat exchanger DN50 (0.3Gcal/hour)
- Safety valve 17s28nzh DN50 / 80, pH = 0.5 MPa
- Ruff for cleaning fire tubes
- Chimney section with spark arrester with fixing and sealing kit
- Expansion tank - 100 l.
- Boiler room automatic control system
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and operating instructions on the boiler
4 293 $
- BV-7 water tank assembly
- Steam pipe for heating the water vapor
- Heater heating water. 9 kW
- Level sensor
- Пневмокран "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Set of cables for connecting consoles
- Machinery certificate
17 366 $
- Boiler KVA-0.7Gn/LZh
- Collapsible lamellar heat exchanger DN50 (0.688Gcal/hour)
- Expansion tank VT.RV.R-100
- Pump Calpeda NR 450/160
- The spring safety valve
- Storage tank 1.5 m
- system automation
- chimney section
- Deflector-iskrogasitelʹ
- A set of hardware for installing a chimney
- Asboshnur for sealing a chimney SHAON-4
- Nameplates on the boiler and the control cabinet
- Passport and Manual
- Hot water heating boiler KVA-0.5Gn/LZh - 1 piece
- Collapsible lamellar heat exchanger DN50 (0.43Gcal/hour) - 1 pc
- Expansion tank 100l - 1pc
- Pump Calpeda NR4 50/160А/В - 2 pcs
- Spring safety valve - 1pc
- Expendable tank of water 1,5m.kub. - 1 PC
- Automation system - 1 set
- Chimney section - 3 pieces
- Deflector-spark-extinguisher - 1pc
- A set of hardware for installing a chimney - 1 set
- Asbosnur for sealing the chimney SHAON-4 - 1 set
- Shields on the boiler and control cabinet - 2 pieces
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and Manual
15 953 $
- Hot water heating boiler KVA-0.5Gn/LZh - 1 piece
- Collapsible lamellar heat exchanger DN50 (0.43Gcal/hour) - 1 piece
- Expansion tank 100l - 1 piece
- Pump Calpeda NR4 50/160А/В - 2 pcs
- Spring safety valve - 1 piece
- Expendable tank of water 1,5m.kub. - 1 PC
- Automation system - 1 set
- Chimney section - 3 pcs
- Deflector-spark arrester - 1 pc.
- A set of hardware for installing a chimney - 1 set
- Asbocord for sealing the chimney SHAON-4 - 1 set
- Shields on the boiler and control cabinet - 2 pcs.
- Passport and operation manual - 1 set
13 178 $
- Supply tank, volume 1.5 m3
- Hot water heating boiler KVA-0.25Gn/LZh
- Circulation pump Calpeda NR4 50/160A/B 230/400/50Hz
- Collapsible lamellar heat exchanger DN50 (0.3Gcal/hour)
- Safety valve 17s28nzh DN50 / 80, pH = 0.5 MPa
- Ruff for cleaning fire tubes
- Chimney section with spark arrester with fixing and sealing kit
- Expansion tank - 100 l.
- Boiler room automatic control system
- Passport and operating instructions on the boiler
9 544 $
- Tank for water BVG-25 assy
- Steam register open type for heating water
- 2 heating elements for water heating. Total power 18 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-25
8 061 $
- Tank for water BVG-15 assy
- Steam register open type for heating water
- Heater heating water. 9 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-15
2 656 $
- Tank for water BVG-4 assy
- Steam register open type for heating water
- Level sensor
- Water set control panel
- Passport for BVG-4
- Boiler KVA-0.7Gn/LZh
- Collapsible lamellar heat exchanger DN50 (0.688Gcal/hour)
- Expansion tank VT.RV.R-100
- Pump Calpeda NR 450/160
- The spring safety valve
- Storage tank 1.5 m
- system automation
- chimney section
- Deflector-iskrogasitelʹ
- A set of hardware for installing a chimney
- Asboshnur for sealing a chimney SHAON-4
- Nameplates on the boiler and the control cabinet
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and Manual
7 878 $
- Silo tank (V = 28 m3)
- Mounting frame
- Stairs
- Cover protection enclosure
- Loading pipe d 102 with connection lock
- Connecting flanges for installation cement filter emergency valve, level sensors, aeration and vibrator
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Machinery certificate
- Calpeda NM 40-12 FA pump assembly for water supply
- Capacity - 550 liters/min
- 1.1 kW power
- Weight - 27 kg with packaging
- Machinery certificate
- Lattice on the section of the bunker 70x70 for DK-24 to the FLAGMAN plant - SB-10.13.000-01-T
- Lattice on the section of the bunker 100x100 for DK-24 to the Flagman plant - SB-10.13.000-T
480 $
- The pump Calpeda MXH 202E assembled for chemical supply. additives
- Capacity - 80 liters/min
- Power - 0.33 kW
- Weight - 6.9 kg with packaging
- Machinery certificate
309 $
- Aeration jet - 6 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
345 $
- Aeration jet - 8 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
- Heat generator TGV-250 basic version
- Fan assembled with an electric motor type Fan VR 140-15 No. 8 version 1, 22 kW, 3000 rpm, left. 270. 380/660
- The automation system (control cabinet)
- chimney section
- Schild in the control cabinet
- Passport and Manual
- Butterfly valve DN300
- Handle for gate control
- Operational documentation
- Cement level sensor G2 1/2 220V assy in a package
- Adjusting ring
- Operational documentation
- Emergency pressure relief valve PV273 assy
- Adjusting ring
- Operational documentation
10 924 $
- Boiler KPa-1,0Gn/LZh
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Steam outlet valve (rotary valve, wafer-type fastening)
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
12 557 $
- Silo Tank (V = 50 m3): cover - 4 sectors, cylindrical section - 12 sectors, large cone - 4 sectors, small cone
- Mounting frame
- Stairs
- Cover protection enclosure - 11 sectors
- Loading pipe d 102 with connection lock
- Inspection hatch (Viewing window for inspection and cleaning of the cone)
- Connecting flanges for installation cement filter emergency valve, level sensors, aeration and vibrator
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Frame for transportation
- Hardware for the assembly of a silo
- Polyurethane sealant Soudaflex FC 40 gray 600ml - 9 tubes
- Machinery certificate
- RMK-2M washer
- Mounting frame
- Service ladder
- Protective cover of precipitation
- Dispenser capacity 2.35 tons of cement
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
- Boiler KPa-0.5Gn/LZh
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (40 M8h20 bolts (25), flat washers 40 d8, 40 growers d8, 40 nuts M8)
- Asboshnur for sealing a chimney SHAON-4
- Diesel steam generator PG-500 on a frame - photo 24
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
- Boiler KPa-2.0Gn/LZh
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Gate valve for steam outlet (swivel gate valve)
- Spring safety valve
- water tank BW 1.5
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
- safety valve
- Adjusting ring
- Material - Carbon Steel
- Compound - a collar
- Passport to Safety Valve
- Boiler KPa-0.5Gn/LZh
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (40 M8h20 bolts (25), flat washers 40 d8, 40 growers d8, 40 nuts M8)
- Asboshnur for sealing a chimney SHAON-4
- Diesel steam generator PG-500 on a frame - photo 24
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- system automation
- Omagnichivatel water
- Heat gun for easy start-up and emergency heating
- Nameplates on the boiler and the control cabinet
- Passport and Manual
- Boiler KPa-2.0Gn/LZh
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Gate valve for steam outlet (swivel gate valve)
- Spring safety valve
- water tank BW 1.5
- system automation
- Insulated block box (with grill and deflector)
- PVC window
- Door
- Lighting box unit
- Heat gun for easy start-up and emergency heating
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
14 085 $
- Silo bank (V=50m³)
- Mounting frame
- Stairs
- Cover protection enclosure
- Loading pipe d 102 with connection lock
- Connecting flanges for installation cement filter emergency valve, level sensors, aeration and vibrator
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Machinery certificate
4 180 $
- Auger assembly
- Pipe Diameter 219 mm, length of the pipe 10 000 mm
- Drive: motor-reducer. Power 11 kW
- Inspection window for cleaning and maintenance
- Operational documentation
- Boiler KPa-1.5Gn/LV
- Feed pump group (working/standby)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Steam outlet valve (rotary valve, wafer-type fastening)
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
2 841 $
- Spreader RC-6 (Capacity of the spreader is up to 6 tons of cement)
- Mounting frame
- Protective cover of precipitation
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
3 557 $
- Auger assembly
- Pipe Diameter 219 mm, length of the pipe 10 000 mm
- Drive: motor-reducer. Power 11 kW
- Inspection window for cleaning and maintenance
- Operational documentation
Winter concrete plant FLAGMAN-30 takes place in automatic mode in accordance with the single button principle. The operator needs to choose grade of concrete (M50 ... M500) and its quantity to be loaded, press the “cycle start” button.
Design of concrete plant - all-weather.
PA-3.0 SCADA-5.0 control panel with monoblock located inside the insulated building of the plant. The housing is equipped with a door and three insulated windows for visual control by the operator of all plant operations.
All equipment of the concrete plant and winterized carcase are installed on a reinforced mounting frame which is placed on a level ground. No foundation or skip pit needed.
BP-2G-750s Twin-shaft concrete mixer is mounted on an elevated structure. Discharge height - 4 m. The concrete mixer is fitted with a skip for mixture hoisting and feeding.
ZZBO is the official dealer of SICOMA concrete mixers in Russia and the CIS!
It is possible to supply a concrete plant with a concrete mixer from the manufacturer SICOMA.
For storage and dispensing inert materials: дозирующий комплекс ДК-24. Инертные хранятся в бункерах, количество бункеров 2 по 12 куб. метров, Total capacity is 24 cu m. . Опционально 4 бункера по 6 куб. метров. Под бункерами установлен ленточный конвейер-дозатор, на котором происходит дозирование компонентов, компоненты подаются из бункеров посредством открытия пневмозатворов “Camozzi” (Италия). При наборе необходимой дозы инертных включается конвейер и инертные подаются в скип, который поднимает компоненты в бетоносмеситель. Бункеры снабжены inert materials heating registers during a cold period and heat-insulated covers for protection against atmospheric fallout. The concrete plant is equipped with service areas heating registers. The registers are connected to the steam pipeline system for connection any type of steam generator.
The cement is stored in a special warehouse - cement silo (not included in the basic package). Silos for cement must be selected the rate of two daily stock performance. For feeding cement from a cement silo dispenser must acquire the correct length screw.
Силосы цемента, обвязка для силоса и шнеки всегда в наличии на складе нашего производства, в городе Златоуст!
Cement is fed by a screw conveyor into cement dispenser with maximum dosage 300 kg, after batching it's loaded into the concrete mixer.
CAMOZZI pneumatic gate - two-side
Water is batched in water dispenser with maximum dosage 200 litres. Also chemical additives dispenser with 20 litres dosage is included in basic configuration.
There is a mixing of all components of the mixture, after obtaining the necessary homogeneity of the mixture, the pneumatic gate opens and the mixture is unloaded into a concrete mixer truck or a receiving hopper.
One cycle lasts for 55-60 seconds , за один цикл изготавливается 0,5 куб. м готовой смеси.
- Based on COMPACT-30 mobile concrete plant
- BP-2G-750s Twin-shaft concrete mixer
- Software on its own SCADA system complete with a monoblock: accounting for the consumption of materials and equipment operation, remote access and control over the work
- No need for a separate workshop and premises
- No expensive foundation needed
- All year round operation, at any temperatures
Technical Features
- Capacity, cu m per hour 20...30
- Режим работы автомат "одна кнопка"
- Concrete mixer BP-2G-750s
- Bunkers (number x volume m3) 2 x 12 (optional 4 x 6)
- Silo capacity (optional), tons from 22
- Design all-weather
- Load of inert materials into the concrete mixer skip
- Total power, kW max 40
- Sector gate, pneumatic control
- Weight, kg 17000
- Height, mm 8500
- Width, mm 4,500
- Length, mm 12640
Quality
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in stock
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with prices for each item
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commissioning team
available
Worldwide
delivery
in trucks or containers
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Address: Uzbekistan, Tashkent region,
Tashkent region, TKAD, Tutzar village
e-mail: sales@zzbo.ru
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