Concrete plant FLAGMAN-25
68 415 $
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11 700 $
- BP-2G-375 Twin-Shaft Concrete Mixer
- Skip (bucket) to load the mixture
- Winch for skip lifting with electric brake
- Пневмозатвор "Camozzi" (Италия)
- Connection set for pneumatic equipment
- Changeable armour, flake type. Material – wear-resistant cast iron 12 mm thick
- Спицы усиленные (стальное литье) крепление типа "кулак"
- Changeable blades. Material: ЧХ16Н2Т cast iron (chromic high alloy wear-resistant)
- Water equilibrium distribution device
- Electricity to connect the remote control
- Maintenance kit (three armor, blade, needle)
- Purchased parts machinery certificates
- Concrete mixer machinery certificate
3 702 $
- Mounting frame, mobile
- Reinforces points for mixer's mounting
- Installation without foundation
- Cable ducts for electric and pneumatic systems laying
- Mass 2300 kg
12 779 $
- Mounting frame. Installation without foundation
- 2 hoppers for inert materials 4 cu m each
- Pneumatic valves - 2 pieces
- Pneumatic dampers - 2 pieces
- Filter regulator - 1 piece
- Vibrators MVE 3003 - 2 pieces
- Conveyor for inert materials (0-1,000 kg dosage). Belt speed 1.6 m/sec
- Zink plated rollers
- Lined drive drum 7.5 kW
- Drum tension station
- Тензодатчики SBA-2T 2 тонны "CAS" (Ю. Корея) - 4 штуки
- Коробка соединительная "CAS" (Ю. Корея)
- Signal amplifier - weight sensor
5 805 $
- Mounting frame (powder coating). Weight - 100 kg
- Cement dispenser, dosage - 150 kg (powder coating):
- Two inlet nozzles for screw conveyors (one is covered by a cap)
- Connecting outer sheath with collar clamps
- Overpressure system
- Unloading disc damper ∅200
- Cas BCA100 strain gauges - 3 pcs.
- Signal amplifier - weight sensor
- Pneumatic distributors - 3 pcs.
- Vibrator MVE 300/3 - 1 pc.
- Water dispenser, dosage - 75 liters (powder coating):
- Cas BCA100 strain gauges - 3 pcs.
- CAMOZZI d 50 discharging ball pneumatic damper
- Signal amplifier - weight sensor
- Chemical dispenser additives 10 liters stainless steel:
- Strain gauges Cas BСA100 - 1 pc.
- CAMOZZI d 25 discharging ball pneumatic damper
- Signal amplifier - weight sensor
6 600 $
- Automatic operation by pressing "one" button
- Recipe storage database for concrete production
- Programmable Logic Controller
- Touch control panel, diagonal 10 inches, wide viewing angle, TFT-screen, 65,000 colors.
- Сontrol panel case protection - IP54
- Control, protection and switching equipment "Schneider Electric", "Omron", "ABB", "Siemens"
- Manual control panel with ingress protection buttons on mimic panel
- Set of diagrams and instruction manual
22 691 $
- Metal structures of the insulation frame.
- Ограждающие конструкции - панели типа "сэндвич"
- Viewing windows (PVC, single-chamber double-glazed windows) - 3 pieces
- Insulated door - 1 piece
- Additional elements
- Autonomous air-water heating system for the interior space of the plant
- Kit for assembling structures (hardware, foam, sealant, etc.)
- Internal wiring is: a cable gasket in a metal perforated tray and a metal hose, introductory dispenser VRU
- Lighting of the first floor and the mixer service area, switches, sockets
- Packaging
- Steel wire rope, for fastening screw
- Sleeve for DC
- Hardware for the RBU assembly (490 units)
- Fasteners (turnbuckles, clips, hooks)
- Acid sealant TempPlus
- Hardware for the component (500 units)
- PVC pipe for vodopodvedeniya (size 2)
- Set of cables
- Kit vodopodvedeniya (pipe bends, sleeves, T-joints)
- Power and control cables, protected by metal hose (in mobile plants they are laid in frame)
- Set of locking sensors and executing mechanisms position sensors (skip, mixer's gate, etc.)
- Cover of the inert materials hopper (insulated) - 1 pc.
- Mechanism for raising/lowering the lid with a safety system against cable breakage - 1 pc.
- Drive gear motor. Power 1.5 kW - 1 pc.
- drive rack opening - 2 pieces
- The stationary control panel covers the bunkers
- Universal double row registers heating inert materials hoppers - 2 sets
- coolant type steam (hot air under pressure)
- The thermal load of up to 180 degrees
- KPTTS.00.000 set consisting of:
- Полный комплект разводки паропроводов (воздуховодов) от теплового центра до регистров установленных в бункерах инертных. Расстояние от теплового центра до завода не более 1,5 метра. Общая протяженность паропроводов (воздуховодов) не более 7 метров
- A set of valves for operation and maintenance of the plant heating system
- The thermal load of up to 180 degrees
2 656 $
- Tank for water BVG-4 assy
- Steam register open type for heating water
- Level sensor
- Water set control panel
- Passport for BVG-4
8 061 $
- Tank for water BVG-15 assy
- Steam register open type for heating water
- Heater heating water. 9 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-15
9 544 $
- Tank for water BVG-25 assy
- Steam register open type for heating water
- 2 heating elements for water heating. Total power 18 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-25
4 293 $
- BV-7 water tank assembly
- Steam pipe for heating the water vapor
- Heater heating water. 9 kW
- Level sensor
- Пневмокран "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Set of cables for connecting consoles
- Machinery certificate
- Calpeda NM 40-12 FA pump assembly for water supply
- Capacity - 550 liters/min
- 1.1 kW power
- Weight - 27 kg with packaging
- Machinery certificate
480 $
- The pump Calpeda MXH 202E assembled for chemical supply. additives
- Capacity - 80 liters/min
- Power - 0.33 kW
- Weight - 6.9 kg with packaging
- Machinery certificate
309 $
- Aeration jet - 6 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
- Heat generator TGV-250 basic version
- Fan assembled with an electric motor type Fan VR 140-15 No. 8 version 1, 22 kW, 3000 rpm, left. 270. 380/660
- The automation system (control cabinet)
- chimney section
- Schild in the control cabinet
- Passport and Manual
2 841 $
- Spreader RC-6 (Capacity of the spreader is up to 6 tons of cement)
- Mounting frame
- Protective cover of precipitation
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
- RMK-2M washer
- Mounting frame
- Service ladder
- Protective cover of precipitation
- Dispenser capacity 2.35 tons of cement
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
- Lower frame
- Upper frame
- Upper structure for enlarging of loading height
- Sealing protective membrane
- Cutting system made of instrument steel
- Inspection window
- Support screw
- Protective grid
- Vibration mounts – 4 pieces
- Vibrator MVE-3003 - 1 piece
- Manual mechanical hoist - load capacity 2 tons (low-speed)
- Big bags griping cross-beam
- Set of hardware for assembly
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Machinery certificate
2 852 $
- Auger assembly
- Pipe Diameter 168 mm, tube length 9000 mm (folding consists of three parts 3, 3 and 3.35 meters, connects flange)
- Drive: gear motor. Power 5.5 kW
- Inspection window for cleaning and maintenance
- Operational documentation
The work of the winter concrete plant FLAGMAN-25 takes place in automatic mode in accordance with the single button principle. The operator needs to choose grade of concrete (M50 ... M500) and its quantity to be loaded, press the “cycle start” button.
Design of concrete plant - all-weather.
PAM 4.0 SCADA control panel располагается внутри утепленного корпуса завода. Корпус снабжен тремя утепленными окнами, и дверью, для визуального контроля оператором всех операций завода.
All equipment of the concrete plant and winterized carcase are installed on a reinforced mounting frame which is placed on a level ground. No foundation or skip pit needed.
Одновальный бетоносмеситель БП-2Г-375с установлен на эстакаде с the height of unloading the finished mixture is 2.8 meters. The concrete mixer is fitted with a skip for mixture hoisting and feeding.
For storage and dosing of inert materials: dosing complex DKM-8. Inert materials are stored in bunkers, the number of bunkers is 2 x 4 cubic meters. meters, total volume of bunkers 8 cubic meters. meters. Опционально 4 бункера по 6 куб. метров. Под бункерами установлен ленточный конвейер-дозатор, на котором происходит дозирование компонентов, компоненты подаются из бункеров посредством открытия пневмозатворов “Camozzi” (Италия). При наборе необходимой дозы инертных включается конвейер и инертные подаются в скип, который поднимает компоненты в бетоносмеситель. Бункеры снабжены inert materials heating registers during a cold period and heat-insulated covers for protection from precipitation. The concrete plant is equipped service areas heating registers.. All registers are connected to a steam piping system for connection any type of steam generator.
The cement is stored in a special warehouse - cement silo (not included in the basic package). Silos for cement must be selected the rate of two daily stock performance. For feeding cement from a cement silo dispenser must acquire the correct length screw.
Cement silos, silo piping and augers are always available at the ZZBO warehouse in Zlatoust!
Using screw cement is fed into the dispenser DC-150 (tensile weighing 150 kg of cement), in which the dosing as required cement is fed into the mixer.
Water is batched in water dispenser with maximum dosage 100 litres. Also chemical additives dispenser with 10 litres dosage is included in basic configuration.
Происходит перемешивание всех компонентов смеси, после получения необходимой гомогенности смеси открывается пневмозатвор и смесь выгружается в автобетоносмеситель или приемный бункер.
Time of one cycle - 45 ... 50 seconds, за один цикл изготавливается 0,25 куб. м, таким образом, за час бетонный завод производит 15…25 куб. метров бетона.
- В базе мобильный бетонный завод “КОМПАКТ-25”
- Двухвальный смеситель БП-2Г-375с
- Software on its own SCADA system: accounting for the consumption of materials and equipment operation, remote access and control over the work
- No need for a separate workshop and premises
- No expensive foundation needed
- All year round operation, at any temperatures
Technical Features
- Capacity, cu m per hour 12...25
- Режим работы автомат "одна кнопка"
- Concrete mixer BP-2G-375s
- Bunkers (number x volume m3) 2 x 4 = 8
- Silo capacity (optional), tons from 22
- Design all-weather
- Load of inert materials into the concrete mixer skip
- Total power, kW max 27,2
- Sector gate, pneumatic control
- Weight, kg 15,000
- Height, mm 7,500
- Width, mm 3,960
- Length, mm 10,500
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Mobile
commissioning team
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in trucks or containers
Call, hotline in Uzbekistan
Our managers will answer all your questions from Monday till Friday:
from 06:00 a.m. to 05:00 p.m. (GMT+3, Moscow time)
Address: Uzbekistan, Tashkent region,
Tashkent region, TKAD, Tutzar village
e-mail: sales@zzbo.ru
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